An Otter Tail Company

TailWinds turbine construction

Story and photos

Click on any photo to see an enlargement

1. On December 19, 2001, a huge crane was hauled to the wind turbine site using 11 full-size semitrailers. The smaller crane on the right was used to assemble the larger one.
2. Once assembled, the crane used to install the turbine extended 270 feet—almost the length of a football field.
3. The tower arrived in three sections, each transported by a separate truck. The base of the tower is 16 feet in diameter.
4. The three blades arrive, each on a separate truck. Each blade is 84 feet long and weighs 4.2 tons.
5. The construction crew attached lines to the blades in preparation for lifting them so they can be attached to the hub.
6. A worker attaches a turbine blade to the hub. The hub weighs 3.5 tons.
7. Forty bolts attach each blade to the hub. (A glove on one of the bolts gives an indication of its size.)
8. Workers mount special hooks on this tower section so the assembly crane can hoist it.
9. The middle section of the wind turbine tower is set in place.
10. The assembly crane positions the top section of the tower. The tower is 237 feet tall.
11. A worker attaches the turbine’s 6.5-ton nacelle to the crane. The nacelle, which contains the turbine's generator, is 21 feet long, 7.5 feet wide, and 13 feet high.
12. The generator is inside of the nacelle.
13. The crane hoists the nacelle 237 feet to the top of the tower.
14. The crane positioned the nacelle at the top of the tower.
15. The crane lifted the rotor and hub assembly to the top of the wind tower where workers will attach it to the nacelle.
16. Construction workers stabilize the rotor assembly against the wind as it is hoisted to the top of the wind tower.
17. A view of the completed wind turbine. December 28, 2001.